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to About


Our goal is to increase machine availability by preventing or eliminating recurring failures.   


We provide professional engineering services and products in pursuit of this goal.  Our services identify and diagnose recurring failures, optimize component performance, and project their remaining useful life.  Our monitoring products continuously track structural health, production, and positioning data providing industry standard metrics and with industry leading accuracy.  Our structural upgrade products eliminate recurring failures caused by deficient design, overload and fatigue. 

Our engineers have 55+ years of combined experience providing engineering solutions to machinery owners and operators in North America, Central America and South America.  Our staff includes mechanical, structural, and mechatronics engineers with extensive design, live testing and field measurement experience.


to Services


Mechanical Inspections, Structural Inspections, Non Destructive Testing, Weld Inspection, Gearing Inspection, Dragline Inspection, Shovel Inspection, Plant Equipment Inspection


Mechanical, Structural, Weld, NDT (Non-destructive Testing)

Solid modeling, 3D design, Finite Element Analysis (FEA), Computational Fluid Dynamics (CFD), Material Investigation
Modeling & Analysis


3D Mechanical Design, Finite Element Analysis (FEA), Computational Fluid Dynamics (CFD)

Vibration Analysis, Frequency Analysis, Modal Analysis, Time Frequency Domain, Rotational Frequency Domain


Experimental, Theoretical, Failures & Root Cause

Roller Load Test, Center of Gravity Test, Rail Spall Test, Suspended Load Test, Whole Body Vibration Test


Roller Load, Center of Gravity & Ballast, Rail Spall, Suspended Load, Frequency Harmonics, ISO Whole Body Vibration (Operator Exposure & Health)

Rated Suspended Load Test & Evaluations, Air Flow Quality Test & Evaluations, Structural Design, Mechanical Design


Rated Suspended Load, Airflow Quality, Remaining Useful Fleet Life

Stress & Strain Measurement, Vibration & Acceleration Measurement, Temperature Measurement, Fatigue Analysis, Failure Analysis
Measurements &


Stress/Strength, Vibration/Acceleration, Temperature/Airflow, Remaining Useful Fatigue/Component Life


to Work
COMS Monitoring System Unit, Stress Measurement, Vibration Measurement, Temperature Measurement
SGU machined.JPG
SGU machined.JPG
SGU machined.JPG
SGU machined.JPG


Continuous Online Monitoring System


Industry Standard KPI's & Alarming for Structural, Production and Positioning Metrics

Data Quality & Machine Learning Algorithms 

Modular, Reliable, Cost Effective 

3rd Party & Fleet Integration Available


Customizable Sensor Configurations: Stress, Vibration, Temperature, Rotational Position

Structural Design, Mechanical Design, Finite Element Analysis (FEA), Fatigue Analysis


Engineered Upgrades for Deficient Structures & Deficient Welded Connections

Eliminating Fatigue Cracking Failures, Buckling Failures, and Overload Failures

Installation & Weld Procedures for Optimal Service Life

Wireless force measurement links, Ruggedized Tension & Compression Link


High Accuracy Wireless Payload Solutions & In-Line Tension Links

Customizable Sizes (larger sizes rated up to 750,000 lbs per link)

Long battery Life, Waterproof, Multiple Links Compatible per Base Station


2679 W Main St. Suite 300 - 711

Littleton, CO 80120 USA


Telephone:  +1-303-792-9814

Fax:              +1-303-946-2760

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